Forging Rolls
  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Adamite Rolls
  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Indefinite Chilled Rolls (DPIC)
  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Definite Chilled Rolls (DPCC)
  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Straitening Rolls
  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

 

 

 

Indefinite Chill Rolls

   

Compared to Clear Chill Roll where the chill-zone is graphite-free clear white, Indefinite Roll is cast using such proportions of silicon, chromium, nickel and molybdenum that the working face is no longer completely white but contains a small amount of very finely divided graphite flakes gradually increasing from face to core with corresponding decrease in the amount of carbide. The rolls are to ensure minimum sacrifice of clear chill while achieving maximum functional depth.

The transition from Chill to graphite being more smooth, the gradual change in hardness associated with the indefinite-chill structure allows deeper grooving. Thus Indefinite Chill Rolls are superior in biting performance and have enough strength and resistance against thermal shock occuring at the time of accident in the rolling operation compared to Clear Chill Rolls.

Roll of this type have hardness up to about 70 Shore °C can be grooved for use in roughing and finishing stands, for processing sections such as T-bars and U-sections, and for roughing and intermediate rolls of wire and rod mills.

 
 
Properties :

Hardness Graph

CHEMICAL COMPOSITION
MECHANICAL PROPERTIES
U.T.S. Impact Hardness
C Si Mn Cr Ni Mo kg/mm² kg.m/cm² Shore°C
3.00-3.50 1.50 1.20 1.40 1.45-2.50 0.25-0.45 20-30 0.20-0.25

55-75

 
Applicationsc :
:: Cereal and Grain Processing
:: Oil Seed Crushing and Flaking
:: Flour and Feed Milling
:: Biscuit and Confectionery
:: Chocolate refiners and Food Processing
:: Pellet Crumbling
:: Rice Flaking
:: Coffee Grinding
   
 
Manufacturing Range :
:: Diameter
Upto 24 inches or 600 mm
:: Length Upto 52 inches or 1220 mm
 
Material Specifications : Process Hardness
:: Clear Carbon Chilled Cast Iron Clear Carbon Chilled Cast Iron 430 - 550 HB
:: Ni-Cr Alloyed Chilled Cast Iron Centrifugal Spun Cast 500 - 630 HB
:: Grey Cast Iron Centrifugal Spun Cast 180 - 350 HB
 

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